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Trial Number 3

Client Number 36

Project Number 2

Trial Purpose:

To evaluate top two performing products using extended immersion cleaning

Date Run:

03/04/2008

Experiment Procedure:

Two products selected from the previous trials based on performance used at full strength and room temperature to simulate current cleaning practice.
Six preweighed 5052 Aluminum coupons were coated with the Stan Chem Inc Red Stop Off (78-93-3, 108-88-3) lacquer using a handheld swab. The coating was allowed to dry for about an hour. Once dry, the coupons were coated a second and third time to more closely match the amount of lacquer applied supplied parts. Once the coating color matched the supplied parts, coupons were weighed a second time to determine the amount of Red Stop Off applied.
Three coupons were immersed into each solution and cleaned for 1200 minutes without agitation. Observations were made at 60, 120 and 1200 minutes. Rinsing was performed for 15 seconds using tap water heated to 120 F and followed by 30 seconds of air blow off with dry compressed air at room temperature. Final weights were recorded after the 1200 minutes (20 hours) and efficiencies were calculated for each coupon cleaned.

Trial Results:

After 60 minutes both products showed good removal of the coating. The table below lists the observations made at 60 minutes, 120 minutes and 1200 minutes.

Cleaner Initial wt Final wt % Removed
Shopmaster RC 0.6339 0.5216 17.72
  0.5547 0.1827 67.06
  0.6915 0.7289 -5.41
SC Actisolv 0.6383 1.1382 -78.32
  0.4960 0.8404 -69.44
  0.5625 0.9896 -75.93

Cleaning efficiencies for each coupon after 2 and 20 hours of room temperature immersion.

Cleaner Initial wt Final wt % Removed
Shopmaster RC 20 hrs 0.6339 0.0065 98.97
  0.5547 0.0041 99.26
  0.6915 0.0026 99.62
SC Actisolv 20 hrs 0.6383 0.0185 97.10
  0.4960 0.0018 99.64
  0.5625 0.0006 99.89

Success Rating:

Results suggest a scale-up feasible match for cleaning chemistry and equipment. Pilot plant study with actual parts recommended.

Conclusion:

Both products were very effective in removing the multiple coats of the lacquer using immersion soaking at room temperature. The next step will be to clean supplied parts using both ultrasonic cleaning and the extended immersion soaking.

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