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Trial Number 2

Trial Purpose:

To determine a methodology to determine if parts are clean

Date Run:

06/05/2003

Experiment Procedure:

Several analytical methods were investigated on supplied parts cleaned at SSL.

Trial Results:

Method Used Observations
Visual Slits in end of tubes were visually inspected with using the naked eye.  Area to fine to observe soil levels
Microphotography Again, the slits in the end of the tubes were visually inspected using a Olympus 5 X magnification.  Digital images were captured using a Sony CCD IRIS High Resolution digital camera.  Under magnification, a side-by-side comparison revealed that the cleaned part had less lubricant than the uncleaned part.  Higher magnification would may provide better comparative results.
Filtration Using 25 ml of Isopropyl alcohol, the cleaned part was rinsed in a glass Petri dish for 30 seconds. The isopropyl alcohol was then filter through a preweighed glass fiber filter.  Filters  were dried using a Master Appliance Heat Gun at 500 F for 15 seconds.  The filters were allowed to sit for 30 minutes before final weights were made.  This method resulted in inconclusive data. The table below shows results for two parts and a blank filter.  The blank filter and the uncleaned part were basically the same while the cleaned part showed the greatest increase.

Table of Filtration Results

Part Initial Final Amount collected
Blank 0.1237 0.1266 0.0029
Clean 0.118 0.1246 0.0066
Dirty 0.1185 0.1211 0.0026

Observations

Performance Test The tubes were attached to a dry air line.  The end of the tube was inserted into a latex glove that was tied off at the end (to simulate the balloon). Air was turned on and run until the glove filled up to the size of medium hand.  The air was shut off and the gloves were inverted and visually inspected for signs of particulate. The uncleaned part resulted in one glove having tiny black spots across the glove.  A second glove only had black around the entry point of the part.  The cleaned part left no visible signs of contamination.

Success Rating:

A cleanliness study, addressing only various analytical techniques.

Conclusion:

The performance test appears to have the greatest potential for analyzing cleaning effectiveness of the nickel/titanium tubes.

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